Tru-weld SC2400 Arc Welder Manuel d'utilisateur

TRU‐WELDEQUIPMENTCOMPANY6400N.HoneytownRoadSmithville,Ohio44677(330)669‐2773Phone(330)669‐2473Fax[email protected]http://truweldst

10SC2400SetupandInstallationPowerConnectionDiagramsElectricalInputRequirementTheSC2400isequippedwithanInputVoltageJumperBlockso

11SC2400SetupandInstallationPreparingtheUnitforPrimaryPowerOnlyqualifiedpersonnelshouldperformthisinstallation.♦Turntheinputpow

12SC2400SetupandInstallationSettingCont rolTransformerVoltageOnlyqualifiedpersonnelshouldperformthisinstallation.♦Turntheinputpow

13SC2400SetupandInstallationGroundCableConnections♦ TheSC2400isequippedwithtwogroundcableconnectionslocatedinthefrontofthewel

14SC2400SetupandInstallationWeldCableConnections♦ TheSC2400isequippedwithtwoweldcableconnectionslocatedinthefrontofthewelder

15StudGunSetupStudGunSetupEachstudweldingapplicationrequiresthatthestudgunbesetupproperlyforthecorrectstudandferrulearrange

16StudGunSetupLiftSettheliftwhenalloftheaccessoriesandstudhavebeenproperlysetonthestudgun,prior towelding.Plugthecontrol

17StudGunSetupFreeTravelAdjustmentThisadjustmentcanbeusedtocontroltheforcewithwhichthestudisplungedintothemoltenweldpoolby

18StudGunSetupAttachingthestudguntostartwelding♦ Selectthegun,controlcable,andweldcablethatisrecommendedforthespecifictype

19SC2400Operations‐SettingsSC2400PowerSwitch/PowerOnThepowerswitchfortheSC2400islocatedontherightfrontofthewelder’scontrolpa

2TRU‐WELDEQUIPMENTLIMITEDWARRANTYAllgoodsproducedbyTruweldEquipmentshallbewarrantedagainstdefectsincludingworkmanshipandcomponent

20SC2400Operations‐SettingsSettingWeldingControls‐TimeandCurrentThetimeandcurrentcontrolsarelocatedonthefrontofthewelder.The

21SC2400Operations‐SettingsWeldCounterandWeldCounterResetTheSC2400isequippedwithdifferentcounterstodisplaythenumberoftimesthe

22SC2400Operations‐WeldingStudWelding‐StepbyStepTheweldgunispositionedoverthebasematerialandthemaingunspringispartiallyco

23SC2400Operations‐WeldingStudWelding‐HelpfulHintsandSuggestions• Keepweldstudsandferrulescleananddry.• Setthetimefortheap

24SC2400Operations‐WeldingVisualWeldInspectionandAdjustmentsGoodWeldAftershootingthestud,breakawayferruleandvisuallyinspectthe

25SC2400TroubleshootingProblem PossibleCause FixUnitwillnotturnon. Nopower. 1. Test3phasepowertocontrolcontactor.2. Checktaps

26SC2400TroubleshootingProblem PossibleCause FixUnitstopswelding,OverTempLEDison.Overheating. 1. Ifthefanisrunning,allowunitt

27SC2400TroubleshootingChart A AcceptableR&SControlWireSchematicsForWeldToolsTheTru‐WeldEquipmentDigitalSeriesWelderswillaccept

28SC2400TroubleshootingChart B Circuitboard,controlbox,fuse,breakerandL.E.D.layoutBoard 16000 16001 16002 B16001 16060Name Digital

29SC2400PartsandAccessoriesTRU‐WELDEquipmentmanufacturesandstockafulllineofstudweldingpartsandaccessoriesforallofyourstudweld

3TableofContentsSection Description Page1.0 Cover 12.0 TableofContents 23.0 CompanyProfileandProductInformation 34.0 SafetyPr

30TRU-WELD Equipment Company 6400N.HoneytownRoadSmithville,Ohio44677(330)669‐2773Phone(330)669‐2473Fax[email protected]http://truweldstu

4CompanyandProductInformationCompanyProfileTru‐WeldStudWeldinghasbeenmakingweldstudssince1959,andsince1970wehavebeenpro‐ducing

5Safetyiseveryone’sresponsibility.TRU‐WELDdesignseverymachinewithsafetyinmind,andasafeworkenvironmentdependslargelyonyou.Do

6ELECTRICSHOCKElectricshockcaninjureorkill!Precautionarymeasuresmustbetakentoprovidemaximumprotectionagainstelectri‐calshock.

7StudWeldingSafetyPrecautionsWELDINGSPARKSHeatfromflamesandarcscanstartfires.Hotslagorsparkscanalsocausefiresandexplosions.

8FeaturesSmoothArcCurveallowsforawiderangeofwelding.EnhancedDutyCycleforproductionrequirements.Powerfuloutputforeventhelargest

9SC2400SetupandInstallationInitialStepsOnlyqualifiedpersonnelshouldperformthisinstallation.♦Turntheinputpoweroffatthedisconnect